OC-ALC Unveils DOD-first in Additive Manufacturing > Tinker Air Power Base > Article Show

The Oklahoma Metropolis Air Logistics Advanced and Air Power Life Cycle Administration Heart’s Propulsion Directorate, together with business companion Common Electrical, lately held a ribbon slicing ceremony for the Advanced’s second Reverse Engineering and Important Tooling lab which hosts 3D steel printers procured beneath the Pacer Edge Program. Additionally, in attendance have been key stakeholders of the Pacer Edge staff from the Protection Logistic Company’s Strategic Contracts Group, the Air Power’s Speedy Sustainment Workplace, and the Air Power Analysis Lab.

The Pacer Edge Program is a partnership between authorities and business designed to offer cutting-edge expertise that will increase manufacturing pace and reduces the price of sustainment by leveraging additive manufacturing to supply crucial plane and engine elements which are secure, appropriate and dependable. This system’s objective is to extend Air Power weapon system readiness by combating diminishing sources of producing, provide and restore.

As a part of the Pacer Edge Program, two alloy steel 3D printers have been unveiled. The printers showcase the Air Power’s rising skill to additively manufacture steel plane and engine elements. Security of Flight associated components will have to be licensed by the Air Power’s Airworthiness Certification Authority earlier than put into use.

“The printer will probably be used for the manufacturing of propulsion gadgets equivalent to tooling and engine components,” mentioned Jason McCurry, Reverse Engineering, and Important Tooling flight chief. “The most important influence is the power to supply components which are not manufactured.

Past supporting aged techniques stricken by diminishing manufacturing sources, the Pacer Edge Program can cut back manufacturing time by 80 p.c.

“The propulsion directorate embraced additive manufacturing due to one huge strategic motive and that’s to enhance propulsion readiness for the warfighter,” mentioned John Sneden, director of Air Power Life Cycle Administration Heart’s Propulsion Directorate. “Additive manufacturing places us within the driver’s seat so we will supply these low quantity arduous to get components on the pace of want.”


OC-ALC planning bigger position for 3-D printing


Business partnerships facilitate an trade of data and expertise to assist the warfighter.

“By this partnership we purchased the rights to the tech knowledge and now now we have the machines right here and GE is coaching us to make use of them,” mentioned Maj. Gen. Jeff King, OC-ALC commander. “They’re guiding us by way of this course of that may assist pace the airworthiness certification course of which produces prime quality components sooner and nonetheless preserves that prime degree of security that we require for our warfighters.”

This system has efficiently developed two engine-related airworthy steel 3D printed components flying which are flying in the present day, one for the B-52 Stratofortress and one other for the F-16 Combating Falcon plane. OC-ALC and AFLCMC/LP have greater than a dozen extra components at the moment in improvement.

REACT II marks the introduction of a revolutionary expertise within the sustainment of plane, increasing community availability to attenuate depot upkeep prices, produce speedy prototyping and design iteration, in addition to performing dimensional verification and low quantity manufacturing of tooling.